Ultrasonic generators for cleaning and surface finishing applications.

We are manufacturers of ultrasonic generators for transducers operating in the 22-60 kHz frequency band, for a maximum power of 2500W. With our products we turn to the manufacturers of washing systems and ultrasonic tanks, in the various sectors in which this type of treatment is required.
An innovative microprocessor technology optimizes the piloting of the transducer: reliability, operational precision and flexibility of use in the complete programmability of its functions are the strengths of our control boards.
All our products are customizable, as both software and hardware are made by us. Once the customer has indicated the main characteristics of the transducers to be controlled (number, power and frequency, double or single ceramic, how are they fixed on the tank…), we will identify the most suitable electronics for his application and, if necessary, make the necessary changes to optimize the piloting.
We do not currently supply transducers, but we characterize those sent by the customer.
It is our practice to request (only at the start of the work and one-off) the customer to send the bath / tubular / plate to be checked, in order to be sure to deliver the best product to the customer for its application.

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OUR ASSISTANCE

Following the continuous requests from customers, we have decided to develop a complete assistance service on the tanks and the ultrasonic washing systems, both of our production and of other companies.
When a tank stops working, usually the problem is not in mechanics, but in electronics, the most delicate and subject to obsolescence. And this is where we can help.
Our skills allow us to intervene on the electronics of existing systems, we can repair the controls of a tank that does not work, replace them with more modern and performing boards … WE CAN BRING NEW LIFE TO YOUR ULTRASOUND PRODUCTS!

Let us know all the technical info and we will assist you: commerciale@radioastrolab.it

OUR PRODUCTS

We can supply our generators in the following versions:

KIT VERSION (Generator + Interface)

The ideal control solution for those who want a complete and immediate generator, easy to install: the generator and the interface board are both boxed in industrial containers, ready to be inserted in your tank. The interface includes an NTC temperature probe.

Two versions of this kit are available, based on the required power:
RAL700S generator with the RAL250 interface (up to about 2000W);
RAL151S generator with the RAL240 interface (max 400W).

The easy-to-use interface has everything needed to manage the most frequently used parameters in an ultrasonic tank:

  • knob for immediate variation of the power (and other parameters, when the system is in programming mode);
  • button for activating the solenoid valve for draining the liquid from the tank (only in the RAL700S version);
  • START-STOP key for the ultrasound treatment;
  • TIMER key;
  • HOME key to access the parameter selection and programming mode;
  • LCD display (backlit, with white characters on a blue background) for viewing the operating parameters.

It is also possible to set the working frequency and the desired temperature in the washing tank, in addition to the early switching on of the resistances. The system also returns the most important alarm / failure signals for optimal management of the washing system.

Our generators are enabled, upon request, for use in industry 4.0, specifically they are compatible for remote control (via ethernet) of certain parameters: ultrasounds on/off, temperature detection, timer start, power regulation. The possible management of a level sensor is also envisaged if the customer’s tank has such a sensor.
For larger systems and therefore greater powers, we are available to evaluate together with the customer the supply of a kit consisting of several generators controlled by a single interface (in the electrical panel version).

COUNTER TOP VERSION 

The benchtop generator is the ultrasound control solution for those who want a complete and immediate generator independent of the tank. All the tank manufacturer will have to do is connect the transducer group (operating in the 22-60 kHz band) to the generator and power the system (230 Vac, 50/60 Hz). Two versions are available, based on the required power:

CORAL generator (max 2000W);
SHELL generator (max 400W).

The easy-to-use interface has everything needed to manage the most frequently used parameters in an ultrasonic tank:

  • knob for immediate variation of the power (and other parameters, when the system is in programming mode);
  • button for activating the solenoid valve for draining the liquid from the tank (only in the RAL700S version);
  • START-STOP key for the ultrasound treatment;
  • TIMER key;
  • HOME key to access the parameter selection and programming mode;
  • LCD display (backlit, with white characters on a blue background) for viewing the operating parameters.

It is also possible to set the working frequency. The system also returns the most important alarm / failure signals for optimal management of the washing system.

Our generators are enabled, upon request, for use in industry 4.0, specifically they are compatible for remote control (via ethernet) of certain parameters: ultrasounds on/off, temperature detection, timer start, power regulation. The possible management of a level sensor is also envisaged if the customer’s tank has such a sensor.

OPEN BOARD VERSION 

Our two power boards are also available in the open version, for tank manufacturers who want to independently arrange the layout of the board within their application, ensuring adequate ventilation. Once the transducer group (operating in the 22-60 kHz band) has been connected to the generator, it will be sufficient to power the system (230 Vac, 50/60 Hz).
Two versions are available, based on the required power:

RAL700 generator (max 2000W with appropriate ventilation);
RAL151 generator (max 400W with appropriate ventilation).

Both boards have two trimmers for frequency and power regulation.

POSSIBLE APPLICATIONS

Mechanical small parts washing – Jewelery washing – Surgical and medical instruments washing  – Non-destructive analysis of the elements – Food homogenization – Restoration of works of art – Laboratory instruments washing and … your custom application!